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About WebBased Monitoring System for Production (Weaving)

Data logging is the measuring and recording of physical or electrical parameters over a period of time. Some applications require only a single measurement, while others may require multiple channels and multiple types of measurements. Data loggers are available with various channel configurations: single-channel devices, multichannel devices, and modular devices with a mixture of measurement types. Data loggers can measure different types of signals and sensors including the following Production, Voltage, Current, Power Factor and Power Consumption

Why WMS 802.MS?

Using Data logger, we can identify the weak areas and can improve the same area immediately. The earliest form of recording data involved manually taking measurements, recording them to a written log, and plotting them on graph paper. In the late 19th century, this process was automated with the use of strip chart recorders that mechanically recorded measurements onto paper. Strip chart recorders were a great leap over manual recording but still had drawbacks.

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Advantage of WMS 802.MS.

This presents the following advantages over traditional stand-alone WMS 802.MS:
  • Real-time visualization
  • Inline analysis
  • User-defined functionality
  • Terabytes of data storage
  • Network connectivity
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Block Diagram for WMS 802.MS (Weaving)

WebBased Monitoring System? WMS 802.MS (Weaving)

  • Clarify Weak Areas
  • Running Time
  • Instantaneous RPM and Average RPM
  • Production in Kilo Picks and CMPX
  • Various Stop Time
  • Warp Stop with Duration
  • Weft Stop with Duration
  • Other Stop with Duration
  • Long Stops with Duration like Knotting, Gaiting and etc
  • Beam Planning
  • Beam Analysis
  • Beam Run out
  • Employee Planning and Allocation.
  • Employee Analysis.

Here are some more reasons for

WebBased Monitoring System WMS 802.MS(Weaving)

  • Data Logger System is a microprocessor based real time on-line Data Logging production monitoring system. It acquires data directly from the machines by means of signals. Data Logger automates the production and stoppages data directly to computer for weaving departments.
  • Warp, Weft, Other and Fourth stoppages are directly recorded to computer as Warp, Weft, Others and Fourth stoppage. This greatly helps the management to control the stoppage variation and thereby to improve productivity.
  • For every stoppage, Data Logger records the start time and end time of the stoppage against the machine, shift and date. The user is allowed to change a suitable reason for such a stoppage from the existing stop reasons at the end of a shift or latter on. Also, the user is allowed to eliminate certain type of stoppages for which the duration is less than out of production time so and which are not considered while production calculation. This greatly improve the accuracy in production calculation.
  • On-line Data Logging production monitoring system information with respect to RPM, Production, Efficiency and Stoppages are available to the user up to the minute.
  • User friendly Web based Software. User can monitor the industry anywhere from the world through Internet. Integrated information of all Machines at one place. Monitoring Screen to show current month, Previous Shift, Previous Day and current shift status with easily understandable user friendly GUI.
  • Dash board for cumulative display of collected data in a single page. Running and Stoppage machines with their percentage. Efficiency wise machines counting with percentage. Instantaneous and Running shift efficiency and production data in the dash board view.
  • Various Reports on Production, Stoppage & Efficiency based on selected criteria. Beam Run out and Beam Analysis report.
  • Each detailed report will say the working machine's for the day performance along with the up to date performance is the special quality of Data Logger software.
  • Performance of any Machine, Design, Beam, Employee or Group can be analyzed at any point of time for any chosen period of working. For any chosen period can be analyzed.
  • Design Changes for completed shifts with high level authentication.
  • Real time and past data comparison on Machine, Design, Operator, Technician, Supervisor, Operator Group, Technician Group, Supervisor Group, Warp Supplier, Weft Supplier, Sizing Supplier, Buyer, Order etc.,.
  • Periodical Break analysis and Efficiency Graphs to improve Production and Quality.
  • Production Planning, Beam Planning and Order status Reports.
  • Projected Production information to improve current shift Production & Efficiency.
  • Our Data Logger software allows the user to input worker's planning and existing men allocation and details.
  • Total working performance of Mills for last shift would be immediately available to the current shift Executives.
  • Total working performance of the Mills for a day would be immediately available after the end of the day to the Top Executives. Month end Production report and stoppages analysis reports are immediately available after the month end without any manual preparation.
  • There is no manual calculation and integration is required at any point of time for any kind of report.
  • As the production parameters are directly recorded from the machines, the special efforts of the system can be realized and the time reduction in the clerical work can be understood.
  • Data Logger software is also allows direct input for production and other working details. Which are not censored by Data Logger system. This helps the management to have total production monitoring through computer. The management can realize the completeness in computerizing the production activity.
  • In most of the reports Mills standard has been compared.
  • More than 200 different kinds of reports are available. Each of these reports are carefully designed and are very meaningful to control the production routines in all respects.
  • Graphical representation of data with respect to productivity and stoppage are also available for quick and easy understanding of the Mills performance.
  • Features

    • ERP Interface.
    • SMS Alerts (Optional).
    • Provision to send reports by e-mail automatically (Optional).
    • Provision to connect big LED / LCD screens (Optional).
    • Provision to show Running Display.

    WMS 802.MS Device Features

    • Rugged, Dust & Oil proof Cabinet and feather touch keypad with 2- Line LCD for Data Terminal.
    • Provision to Enter Stop Codes.
    • Provision to make Manual Roll Doff.
    • Total and Individual stops with their duration.(Optional).
    • Less Maintenance.
    • Production & Efficiency Related information can be viewed for Running Shift and completed last 2 shifts at Data Terminal.


    Processor 8-bit Microcontroller, 16-bit Microcontroller(Optional), 32-bit Microcontroller(Optional), ARM7 Processor(Optional)
    Program Memory 64 KB, 512KB(Optional)
    SRAM 4 KB, 128 KB(Optional)
    Operating Firmware Embedded C
    Display 16X2 LCD, 16X4 LCD(Optional) 20X2 LCD(Optional) 20X4 LCD(Optional), Monochrome Graphical LCD 128X64 (Optional)
    Signal Manual, Warp, Weft, Signal4, Signal5, Signal6, Roll Doff Indication(Optional), Communication On/Off Indication(Optional), Automatic Stop For Machine Signal(Optional)
    KeyPad 4X4 Matrix, 5X5 Matrix(Optional), 6X5 Matrix(Optional)
    Barcode 2D/3D Barcode

    How it Works

    Web or intranet server to make production information and data available to engineers, customers, and representatives who need quick access to that data. In order to access the data, the user needs to know the address (URL) of the production monitoring data site(s), have a Web browser such as Netscape Navigator or Microsoft Internet Explorer, and have the required passwords to enter the system. The request from the user and sends an HTML file back to the user, which is viewed with a Web browser.

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    What Can be Viewed?

    The software allows viewing of all data that has been previously downloaded from the monitoring instruments using the monitor’s proprietary software and stored on the network server. For example, if an engineer is looking for events that occurred during the previous week, a password is entered, sites of interest are selected, and the date and time of interest are entered. An event list is returned, and the user may view each event in more detail. The events are viewed individually by phase.

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