Weaving Preparatory
Monitor Every Stage. Improve Production Visibility.
Key Advantages
Warping Monitoring
Track production length and machine operating status, review machine utilisation, and monitor shift-wise production output.
Sizing Monitoring
Monitor production and machine operating parameters. Record relevant measurements such as speed, temperature, and sizing chemical recipes.
Sectional Warping Monitoring
Track production length and machine status, review production progress, stoppage patterns, and improve visibility into beam preparation.
Machine Performance Analysis
Evaluate beam-wise efficiency before beams are mounted onto weaving looms, eliminating downstream defects.
Department-Wise Performance & Benefits
1. Warping Process
- Track Production Length And Operating Status
- Review Machine Utilisation And Stoppage Records
- Monitor Shift-Wise Production Output
- Yarn Break Frequency And Downtime Classification
2. Sizing Process
- Monitor Operating Parameters And Roller Speeds
- Record Moisture, Temperature And Sizing Chemical Recipes
- Review Production History And Process Trends
- Temporary Beam Set Number Audit Trails
3. Sectional Warping
- Track Exact Production Length And Frame Status
- Review Production Progress And Stoppage Patterns
- Improve Visibility Into Beam Preparation Operations
- Shift Performance Audits Across Beam Sets
Hardware Integration & Interface
Zero-FailLakshmi MTRL Boxes on Preparatory Frames + Industrial PC / Touch Tablets Mounted Near Machines + Wireless Network Sync.
- MTRL Preparatory Edge Unit: Interfaced with sectional warpers, sizing boxes, and creel racks.
- High-Precision Rotary Encoders: Sub-millimeter delivery length and beam velocity measurement.
- Analog & Digital Process I/O: 4-20mA sensor integration for temperature, moisture %, and pressure.
- Rugged Operator Touch Console: IP65 vibration-proof touch terminal mounted directly on machine frame.
- Local Edge Storage Buffer: Zero data loss during shift changes and mill network disconnects.
Monitored Parameters
Live Telemetry- Running Speed: Real-Time Warping & Sizing Velocity (Meters Per Minute).
- Beam Metrics: Beam Production Length, Remaining Meter Count & Total Beam Set Output.
- Yarn Break Logging: Stoppage Time & Break Frequency Analysis per 1000 Meters.
- Process Parameters: Sizing Box Temperature, Moisture Content % & Squeeze Roller Pressure.
- Downtime Diagnostics: Automated Beam Change, Creel Loading & Maintenance Stop Logging.
Ready To Integrate Into Your Mill Operations?
Schedule an on-site assessment with our automation engineers in Coimbatore. We inspect your existing machinery, configure Lakshmi MTRL sensor gateways, and tailor real-time dashboards to your exact production structure.