Power Monitoring Software
Monitor Energy. Control Costs. Improve Efficiency.
Key Advantages
Real-Time Electrical Monitoring
View supported electrical parameters such as voltage, current, power, power factor, and frequency through compatible meters.
Energy Consumption Analysis
Track energy usage in kWh and compare consumption across machines, departments, or production shifts with dedicated meters.
Demand And Load Monitoring
Review demand patterns and identify periods of high electrical load with configured demand threshold alarms.
Historical Reports And Analysis
Compare historical consumption, examine trends, and support energy-management decisions using continuously recorded data.
Machine-Wise Energy Visibility
Monitor individual machines, compressors, dryers, or production lines when suitable meters are installed at measurement points.
Department-Wise Performance & Benefits
Plant-Wide Energy Conservation
- Real-Time Voltage, Current, Frequency & Power Factor
- Continuous 4-Minute Telemetry Capture Interval
- Cost-Per-Unit Analysis Mapped Directly To Shift Production
- Avoid Peak Tariff And Maximum Demand Penalties
Machine-Level Sub-Metering
- Compare Power Draw Of Compressors, Blowers And Dryers
- Identify Off-Shift Energy Bleed And Idle Machine Consumption
- Track Energy Cost Per Kilogram Or Meter Of Fabric Produced
- Automated Shift-End Electrical Audits Delivered By Email
Hardware Integration & Interface
Zero-FailEnergy Monitoring Meters on Sub-Switchboards (SSB) and Distribution Boards (DB) + Network Gateways to Central Server.
- Multi-Function Digital Energy Meters: Class 0.5s / 1.0 accuracy meters on Sub-Switchboards (SSB) & DBs.
- Split-Core Current Transformers: Non-intrusive CT installation without machine downtime.
- Modbus RTU over RS-485 Daisy Chain: High-speed multi-drop communication across mill electrical panels.
- Substation Gateway Hub: Industrial TCP/IP gateway aggregating line telemetry into central server.
- Harmonic & Surge Protection: Galvanic isolation protecting electronics against voltage spikes.
Monitored Parameters
Live Telemetry- Electrical Energy: Active Energy (kWh Import & Export) and Reactive Energy (kVARh).
- Phase Measurements: 3-Phase Voltage (V_RY, V_YB, V_BR) and Line Current (I_R, I_Y, I_B).
- Power Quality: Real-Time Power Factor (PF), Frequency (Hz) & Total Harmonic Distortion (THD).
- Demand Tracking: Instantaneous Active Power (kW) & Maximum Demand (MD kVA) Thresholds.
- Shift Telemetry: Machine-Wise Energy Cost per Kilogram or Fabric Meter Produced.
Ready To Integrate Into Your Mill Operations?
Schedule an on-site assessment with our automation engineers in Coimbatore. We inspect your existing machinery, configure Lakshmi MTRL sensor gateways, and tailor real-time dashboards to your exact production structure.