Fabric Inspection — Quality Grading & Roll Telemetry

Eliminates roll length discrepancies between the weave shed and warehouse with precision encoder wheels calibrated to the exact fabric thickness.

• 01
  Real-Time Telemetry: Continuous sub-second signal capture from machine sensors and MTRL edge units.
• 02
  Analytical Tracking: Instantaneous classification of operational parameters, downtimes, and performance rates.
• 03
  Supervisory Delivery: Centralized web dashboard reporting, automated shift dispatches, and audit trail logs.

Logs exact meter location, defect category, severity, and fabric zone (left, center, right) with a single tap on the inspection frame interface.

• 01
  Real-Time Telemetry: Continuous sub-second signal capture from machine sensors and MTRL edge units.
• 02
  Analytical Tracking: Instantaneous classification of operational parameters, downtimes, and performance rates.
• 03
  Supervisory Delivery: Centralized web dashboard reporting, automated shift dispatches, and audit trail logs.

Instant calculation of penalty points per 100 square meters, automatically classifying finished rolls into Grade A, Grade B, or Reject.

• 01
  Real-Time Telemetry: Continuous sub-second signal capture from machine sensors and MTRL edge units.
• 02
  Analytical Tracking: Instantaneous classification of operational parameters, downtimes, and performance rates.
• 03
  Supervisory Delivery: Centralized web dashboard reporting, automated shift dispatches, and audit trail logs.

Generates thermal barcode labels instantly upon roll completion, embedding Roll ID, gross/net meters, weight, grade, and inspection date.

• 01
  Real-Time Telemetry: Continuous sub-second signal capture from machine sensors and MTRL edge units.
• 02
  Analytical Tracking: Instantaneous classification of operational parameters, downtimes, and performance rates.
• 03
  Supervisory Delivery: Centralized web dashboard reporting, automated shift dispatches, and audit trail logs.

Links warehouse defects directly back to the responsible loom number, weaver, warp beam, and yarn lot to halt ongoing defects at the source.

• 01
  Real-Time Telemetry: Continuous sub-second signal capture from machine sensors and MTRL edge units.
• 02
  Analytical Tracking: Instantaneous classification of operational parameters, downtimes, and performance rates.
• 03
  Supervisory Delivery: Centralized web dashboard reporting, automated shift dispatches, and audit trail logs.

Rugged IP65 touch interface designed for high-lint, 24/7 mill warehouse environments with large, intuitive operator push-buttons.

• 01
  Interface & Protocol: Direct industrial integration via RS485 / Modbus RTU / Ethernet interfaces.
• 02
  Fail-Safe Continuity: Localized non-volatile memory buffering with zero telemetry loss during plant outages.
• 03
  Enterprise Integration: Central cloud synchronizer with multi-tier access control and exportable audit summaries.

Recommends optimal cut locations to maximize continuous First-Quality yardage and minimize remnant roll lengths.

• 01
  Interface & Protocol: Direct industrial integration via RS485 / Modbus RTU / Ethernet interfaces.
• 02
  Fail-Safe Continuity: Localized non-volatile memory buffering with zero telemetry loss during plant outages.
• 03
  Enterprise Integration: Central cloud synchronizer with multi-tier access control and exportable audit summaries.

Displays live inspection speeds, defect density per 1,000 meters, and daily grading percentages on office terminals.

• 01
  Interface & Protocol: Direct industrial integration via RS485 / Modbus RTU / Ethernet interfaces.
• 02
  Fail-Safe Continuity: Localized non-volatile memory buffering with zero telemetry loss during plant outages.
• 03
  Enterprise Integration: Central cloud synchronizer with multi-tier access control and exportable audit summaries.

Tracks operator inspection speed (MPM), meters inspected per shift, and recheck audit variance to maintain high grading standards.

• 01
  Interface & Protocol: Direct industrial integration via RS485 / Modbus RTU / Ethernet interfaces.
• 02
  Fail-Safe Continuity: Localized non-volatile memory buffering with zero telemetry loss during plant outages.
• 03
  Enterprise Integration: Central cloud synchronizer with multi-tier access control and exportable audit summaries.

Generates export-quality PDF defect maps showing exact defect positions along the roll for transparent buyer compliance.

• 01
  Interface & Protocol: Direct industrial integration via RS485 / Modbus RTU / Ethernet interfaces.
• 02
  Fail-Safe Continuity: Localized non-volatile memory buffering with zero telemetry loss during plant outages.
• 03
  Enterprise Integration: Central cloud synchronizer with multi-tier access control and exportable audit summaries.

Updates finished goods stock, roll rack locations, and dispatch allocations immediately upon roll tagging.

• 01
  Interface & Protocol: Direct industrial integration via RS485 / Modbus RTU / Ethernet interfaces.
• 02
  Fail-Safe Continuity: Localized non-volatile memory buffering with zero telemetry loss during plant outages.
• 03
  Enterprise Integration: Central cloud synchronizer with multi-tier access control and exportable audit summaries.