Warehouse Department – Inspection
Inspect Accurately. Track Efficiently. Improve Quality.
Key Advantages
Inspection Record Management
Maintain organized inspection details, roll IDs, loom numbers, and defect points without manual chalking.
Material Quality Verification
Support incoming material and finished fabric checks with standardized internationally accepted 4-point defect scoring.
Traceable Inspection History
Access recorded inspection information and generate individual roll inspection reports and instant barcode stickers.
Better Operational Visibility
Help teams review inspection status, classify rolls into Pass/Reject/Recheck, and eliminate defective shipments.
Department-Wise Performance & Benefits
Standardized 4-Point Grading
- Internationally Accepted 4-Point Quality Defect Scoring
- High-Precision Rotary Length Encoder Mounted On Inspection Frames
- Instant Roll Grading: Pass, Reject, Or Recheck
- Eliminates Manual Paperwork And Handwritten Grading Errors
Inspector Productivity & Barcodes
- Inspector-Wise Productivity And Inspection Speed Tracking
- Instant Barcode Sticker Generation With Roll Specifications
- Defect Catalog Pre-Configured For Yarn, Weave & Dyeing Flaws
- Direct Defect Pinpoint Mapped To Exact Fabric Meter Position
Hardware Integration & Interface
Zero-FailWireless Monitoring Device + High-Precision Rotary Length Encoder + Ergonomic Touch Screen / Tab Interface on Inspection Frames.
- High-Resolution Rotary Shaft Encoder: Calibrated meter length counter accurate to within ±0.05%.
- Ergonomic Inspection Touchscreen: Industrial 10-inch capacitive touch tablet mounted on rolling frame.
- Defect Demerit Entry Keypad: Rapid one-touch defect classification buttons for fast inspection workflow.
- Wireless Barcode / QR Label Printer: Auto-prints roll grading sticker upon roll completion.
- Local Mill Server Synchronization: Instant quality grade and roll length upload to mill ERP database.
Monitored Parameters
Live Telemetry- Defect Coordinates: Exact Meter Position (Lengthwise & Widthwise) of Every Flaw.
- Defect Classification: Pre-Configured Demerit Grading (Yarn Faults, Weft Slubs, Holes, Stains).
- 4-Point Quality Demerit Scoring: Automated Demerit Score Calculation per 100 Square Meters.
- Roll Grading Decision: Automated Classification into Pass (A Grade), Reject, or Recheck.
- Roll Metadata & Barcode: Fabric Roll ID, Loom Origin, Gross/Net Length & Barcode Serial.
Ready To Integrate Into Your Mill Operations?
Schedule an on-site assessment with our automation engineers in Coimbatore. We inspect your existing machinery, configure Lakshmi MTRL sensor gateways, and tailor real-time dashboards to your exact production structure.