Operation Management
Operator Activity, Machine Allocation, Shift Productivity & Piece-Rate Performance.
Operation management monitors operator activity and machine usage. It helps improve productivity, accountability, and proper shift handling. This ensures smooth operations and better overall system control.
Key Advantages
Operator ID & Accountability
Identifies the operator currently using or responsible for the machine, establishing clear individual accountability.
Shift Details & Time Attendance
Shows which shift the operator is working in (morning, evening, night) and records exact login and logout times for work hour tracking.
Machine Assignment & Operation Times
Indicates which machine is assigned to which operator and tracks exact operation start and stop times to analyse productivity and delays.
Production Count by Operator
Shows how much output is produced by each operator, measuring individual efficiency and enabling accurate incentive calculation.
Downtime Linked to Operator
Helps identify machine stoppages related to specific operators, supporting targeted operator training and performance improvement.
Alarm Acknowledgement & Response
Records which operator responds to machine alarms, ensuring shop-floor problems and warnings are attended to without delay.
Department-Wise Performance & Benefits
Shop-Floor Supervisors & HR
- Automatic operator shift login via RFID smart cards or keypad entry
- Accurate tracking of working hours, breaks, and machine handover times
- Objective piece-rate output calculation with zero manual logbook disputes
Plant Operations & Management
- Transparent operator performance rankings and incentive metrics
- Visibility into machine idle time attributable to operator absence
- Automated shift handoff reports delivered to supervisors
Ready To Integrate Into Your Mill Operations?
Schedule an on-site assessment with our automation engineers in Coimbatore. We inspect your existing machinery, configure Lakshmi MTRL sensor gateways, and tailor real-time dashboards to your exact production structure.